Cost-Effective Force-Displacement Joining Solution up to 50 kN
Model: Type 2160A
Supplier: Kistler Staiger Mohilo
The Kistler NCFB Joining Module Type 2160A is an economical electromechanical joining solution designed for force-displacement monitored assembly and joining processes up to 50 kN. Equipped with an integrated piezoelectric force sensor, it delivers reliable process monitoring and quality verification while maintaining a low total cost of ownership.
Available in two sizes, the NCFB enables manufacturers to implement standard joining applications quickly and cost effectively. It provides the essential functionality needed for quality-controlled production environments without the complexity and investment associated with advanced servo press systems.
Whether performing bearing installation, component assembly, connector insertion, or press-fit operations, the Type 2160A offers dependable performance, repeatability, and process transparency.
Key Features
Integrated Piezoelectric Force Sensor
The built-in force sensor continuously measures joining force during the assembly process, enabling real-time quality verification and process monitoring.
Force-Displacement Monitoring
Verify every assembly cycle using force-displacement analysis to ensure correct component installation and identify assembly defects as they occur.
Cost-Effective Electromechanical Solution
The NCFB is specifically designed to provide a practical and affordable joining solution for manufacturers seeking quality assurance without the investment of a full servo press system.
Available in Two Sizes
Multiple size options allow the joining module to be matched to a wide range of force and application requirements.
Compact Design
Its compact footprint makes integration into automated assembly systems, workstations, and manufacturing cells straightforward and cost-effective.
Technical Specifications
| Specification | Kistler NCFB Type 2160A |
|---|---|
| Model | Type 2160A |
| Product Series | NCFB Joining Module |
| Supplier | Kistler Staiger Mohilo |
| Maximum Force Capacity | Up to 50 kN |
| Force Measuring Range | 5 kN to 50 kN |
| Force Sensor Type | Integrated Piezoelectric Force Sensor |
| Process Monitoring | Force-Displacement Monitoring |
| Drive Technology | Electromechanical Joining Module |
| Available Sizes | Two sizes available |
| Application Type | Assembly and Joining Processes |
| Quality Monitoring | Integrated Process Verification |
| Automation Integration | Suitable for Automated Production Systems |
Benefits for Manufacturing and Quality Engineers
Reliable Process Validation
Ensure every assembly operation meets predefined process requirements and quality standards.
Improved Product Quality
Detect assembly defects during production rather than after final inspection.
Reduced Manufacturing Costs
Gain the benefits of force-monitored assembly at a lower investment cost than advanced servo press systems.
Reduced Scrap and Rework
Identify process deviations early, minimizing wasted materials and rework requirements.
Consistent Production Performance
Integrated force measurement helps maintain repeatable assembly quality across every production cycle.
Simplified Automation Integration
The compact module design allows rapid installation into existing manufacturing equipment and automated assembly cells.
Typical Applications
Automotive Manufacturing
- Bearing insertion
- Bushing installation
- Press-fit assembly
- Mechanical component joining
Electronics Manufacturing
- Connector insertion
- Housing assembly
- Switch and relay assembly
- Small component joining
General Industrial Assembly
- Press-fitting operations
- Mechanical assembly
- Component insertion
- Automated joining applications
Consumer Products and Appliances
- Housing assembly
- Motor component assembly
- Plastic and metal component insertion
Industry Applications
Industries Best Suited for the NCFB Type 2160A
The NCFB is ideal for manufacturers seeking reliable force-displacement monitoring for standardized joining tasks.
Typical Users
- Automotive component suppliers
- Appliance manufacturers
- Consumer goods manufacturers
- Electronics assemblers
- Contract manufacturers
- General industrial manufacturers
- Packaging equipment manufacturers
Why They Choose the NCFB
- Cost-effective investment
- Simple implementation
- Reliable process monitoring
- Dedicated production lines
- Lower operating costs
- Consistent assembly quality
Industries Best Suited for Servo Press Systems
Servo press systems such as the Kistler NCF-H are designed for manufacturers requiring greater flexibility, advanced motion control, and comprehensive process traceability.
Typical Users
- Automotive OEMs
- Tier 1 automotive suppliers
- EV battery manufacturers
- Medical device manufacturers
- Aerospace manufacturers
- Precision engineering companies
- High-end electronics manufacturers
- Automation machine builders
Why They Choose Servo Press Systems
- Advanced programmable motion profiles
- Multiple product variants on one line
- Enhanced traceability
- Industry 4.0 readiness
- Complex assembly requirements
- High-precision manufacturing
NCFB Type 2160A vs Servo Press Systems
While both technologies provide force-monitored joining capabilities, they are designed for different manufacturing requirements.
| Feature | NCFB Type 2160A Joining Module | Servo Press System (e.g. Kistler NCF-H) |
|---|---|---|
| Maximum Force | Up to 50 kN | Up to 60 kN |
| Force Measurement | Integrated piezoelectric sensor | Integrated piezoelectric sensor |
| Process Monitoring | Force-displacement monitoring | Advanced force-displacement monitoring |
| Technology | Electromechanical joining module | Servo-controlled press system |
| Application Type | Standard joining operations | Complex assembly and joining processes |
| Motion Control | Basic controlled pressing operations | Fully programmable speed, position and force profiles |
| Flexibility | Optimized for dedicated applications | Highly flexible for multiple applications |
| Production Changeovers | Best for stable production environments | Ideal for mixed-model and multi-product manufacturing |
| Quality Assurance | Reliable process validation | Advanced process analytics and traceability |
| Investment Cost | Lower | Higher |
| Automation Capability | Standard automation integration | Advanced smart-factory integration |
When to Choose the NCFB Type 2160A
Choose the Type 2160A if your requirements include:
✅ Cost-effective force-monitored joining
✅ Standard assembly operations
✅ Dedicated production lines
✅ Reliable quality verification
✅ Easy integration into automation systems
✅ Reduced capital expenditure
When to Choose a Servo Press System
A servo press solution may be the better option when you require:
✅ Complex motion profiles
✅ Advanced process control
✅ Multiple product variants
✅ High-value precision assemblies
✅ Enhanced traceability and analytics
✅ Smart factory and Industry 4.0 integration
Why Choose the Kistler NCFB Type 2160A?
The Kistler NCFB Type 2160A provides manufacturers with an economical path to force-monitored assembly. Combining integrated force sensing, force-displacement analysis, and reliable electromechanical performance, it delivers the quality assurance capabilities modern production environments demand while maintaining a highly attractive cost-performance ratio.
Key Advantages
- Joining forces up to 50 kN
- Integrated piezoelectric force measurement
- Force-displacement process monitoring
- Compact machine integration
- Reduced scrap and rework
- Improved assembly quality
- Cost-effective implementation
- Suitable for automated production environments
