Accurate Pinch Force Testing for Automotive Safety Systems

Model: FM200
Supplier: Drive Test

The Drive Test FM200 is a specialised electronic measurement system designed to accurately measure and evaluate closing forces and anti-pinch performance in automotive powered systems such as windows, sunroofs, doors, tailgates, liftgates, and sliding doors.

Widely used throughout the automotive industry, the FM200 enables manufacturers, suppliers, and testing laboratories to verify safety performance, validate anti-trap protection systems, and demonstrate compliance with automotive safety requirements.

The system combines a precision force sensor, portable electronics, and powerful analysis software to provide reliable, repeatable, and fully documented test results.

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Key Features

Designed for Automotive Safety Testing

Measure closing and pinch forces in:

• Power windows
• Sunroofs
• Sliding doors
• Tailgates
• Liftgates
• Automatic vehicle doors
• Powered gate systems

Multiple Sensor Configurations

The FM200 sensor is available with various deflection rates ranging from:

• 10 N/mm
• 20 N/mm
• 50 N/mm
• Up to 100 N/mm

allowing the system to be configured for specific testing requirements and industry standards.

Suitable for Narrow Gaps

Capable of measuring in gap widths as small as:

4 mm

making it suitable for modern vehicle designs where limited access is common.

Portable Battery-Powered Operation

The SEB2 Electronic Box operates independently using battery power, allowing testing to be performed directly on vehicles without external power sources.

Internal Data Storage

The SEB2 Electronic Box can store:

Up to 100 measurements

before data is transferred for analysis and reporting.

Comprehensive Analysis Software

The included PinchPilot software enables:

• Test evaluation
• Data analysis
• Result comparison
• Report generation
• Data storage and archiving
• Compliance documentation

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System Components

The FM200 system consists of three core components:

Together, these components provide a complete solution for automotive closing-force testing and safety verification.

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Technical Specifications

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Key Benefits for Quality Engineers

Automotive Safety Compliance

Accurately measures closing and pinch forces to help verify compliance with automotive safety requirements, customer specifications, and validation programs.

Improved Passenger Safety

Validates anti-pinch and obstruction detection systems to ensure automatic closing mechanisms operate safely and respond correctly when resistance is encountered.

Accurate and Repeatable Testing

Specialised sensors and electronics provide highly consistent force measurements, helping reduce variability and improve confidence in results.

Portable Testing Anywhere

Battery-powered operation allows testing directly on vehicles in:

• Production facilities
• Testing laboratories
• Vehicle proving grounds
• Development workshops
• Field environments

Flexible Testing Capability

Different sensor deflection rates and narrow-gap measurement capabilities allow testing across a wide range of vehicle platforms and applications.

Efficient Data Collection

Store up to 100 measurements in the SEB2 Electronic Box before downloading for analysis and reporting.

Advanced Reporting and Analysis

PinchPilot software delivers:

• Automated reporting
• Measurement evaluation
• Data trending
• Test documentation
• Long-term result storage

Enhanced Traceability

Maintain detailed test records to support:

• Quality audits
• Product validation
• Engineering verification
• Supplier approvals
• Regulatory compliance

Faster Root Cause Analysis

Historical test data helps engineers identify trends, investigate failures, and optimise system performance.

Reduced Warranty and Recall Risk

Verifying safety-critical closing systems during development and production helps reduce defects, warranty claims, and potential safety concerns.

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Typical Applications

Automotive OEMs

Applications

• Power window validation
• Sunroof safety testing
• Liftgate force verification
• Sliding door testing
• Vehicle development programs

Benefits

• Improved occupant safety
• Compliance verification
• Reduced development risk

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Automotive Suppliers

Applications

• Window regulator testing
• Door module verification
• Actuator performance testing
• Supplier qualification testing

Benefits

• Faster product validation
• Improved product quality
• Enhanced customer confidence

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Automotive Test Laboratories

Applications

• Independent compliance testing
• Product benchmarking
• Certification testing
• Performance verification

Benefits

• Consistent measurement procedures
• Reliable documentation
• Professional reporting

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Research & Development

Applications

• Prototype validation
• New system development
• Benchmark testing
• Design optimisation

Benefits

• Faster product improvements
• Objective performance evaluation
• Improved system reliability

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Why Pinch Force Testing Matters

Modern powered vehicle systems must balance operational performance with passenger safety.

The FM200 helps manufacturers:

✅ Measure closing forces accurately
✅ Validate anti-pinch functionality
✅ Improve occupant safety
✅ Verify compliance requirements
✅ Support vehicle certification programs
✅ Document test results and performance data
✅ Improve product quality and reliability

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Why Choose the Drive Test FM200?

The Drive Test FM200 is a complete and proven solution for automotive pinch force and closing force measurement. Combining a precision sensor, portable electronics, and powerful reporting software, it provides the accuracy, repeatability, and traceability required for modern automotive safety testing.

Key Advantages

✅ Designed specifically for automotive pinch-force applications
✅ Measures windows, doors, sunroofs, liftgates, and powered closures
✅ Sensor options from 10 N/mm to 100 N/mm
✅ Measures gap widths down to 4 mm
✅ Stores up to 100 measurements
✅ Portable battery-powered operation
✅ Advanced PinchPilot reporting and analysis software
✅ Supports quality assurance, compliance, and validation programs
✅ Helps improve vehicle safety and reliability

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Why Choose S.I. Instruments?

S.I. Instruments provides specialist testing and measurement solutions backed by technical expertise, calibration services, and application support.

We support customers throughout Australia, New Zealand, and Papua New Guinea, helping manufacturers and testing facilities implement reliable measurement systems that improve quality, compliance, and safety.

Our Services

• Product selection and application support
• Installation and commissioning
• Calibration services
• Preventive maintenance
• Technical support and troubleshooting
• Operator training

Regional Coverage

Choose S.I. Instruments for precision you can trust, compliance you can rely on, and service that delivers confidence.

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Request a Quote

Looking for a reliable solution for automotive pinch-force and closing-force measurement?

Contact S.I. Instruments today to discuss the Drive Test FM200 and find the best configuration for your testing requirements.

Designed to conform to EN 14752:2015, the BIA-600 BT provides accurate and reliable force measurements to support safety testing and compliance requirements within the rail industry. Its rugged construction ensures dependable performance in demanding field and maintenance environments.

The wireless design improves ease of use by eliminating cable connections, making testing more efficient while maintaining the high levels of accuracy and durability expected from DriveTest products.

Key Features

• Wireless pinch force measuring system
• Designed for railway, light rail, and tramway applications
• Suitable for testing automatic doors and steps
• Conforms to EN 14752:2015
• Accurate and reliable force measurement
• Rugged and durable construction
• Flexible wireless operation for improved ease of use
• Based on the proven DriveTest BIA-600 design
• Ideal for safety testing, maintenance, and compliance verification

Choose S.I. Instruments for precision you can trust, compliance you can rely on, and service that delivers confidence.

The system consists of three main components:

1. FM300 Sensor
2. SEB2 Sensor Electronic Box
3. PinchPilot PC Software

A range of spacer components allows the system to accommodate different door gap widths. During testing, the FM300 not only measures peak closing force but also calculates door energy and closing speed, providing a comprehensive assessment of door performance.

The battery-powered SEB2 Electronic Box can store up to 100 measurements, allowing data to be collected in the field before being transferred to a PC for long-term storage and analysis. The included PinchPilot Software enables detailed evaluation of test results and simplifies report generation.

Key Features

• Designed for elevator doors and machinery protection equipment
• Measures and evaluates door closing force
• Calculates peak force, door energy, and closing speed
• Includes FM300 Sensor, SEB2 Electronic Box, and PinchPilot Software
• Accommodates different door gap widths using spacer components
• Battery-powered operation for portable testing
• Stores up to 100 measurements
• PC-based data storage, analysis, and reporting
• Ideal for safety verification, maintenance, and compliance testing

Choose S.I. Instruments for precision you can trust, compliance you can rely on, and service that delivers confidence.

Suitable for applications including railway, light rail, tramway, and bus doors, the FM100 provides a reliable solution for manufacturers and operators throughout the product lifecycle.

The system consists of three main components:

1. FM100 Sensor
2. SEB2 Sensor Electronic Box
3. PinchPilot PC Software

During testing, the FM100 Sensor and battery-powered SEB2 Electronic Box work together to capture closing force measurements. The electronic box can store up to 100 measurements, allowing data to be collected and transferred to a PC for long-term storage and analysis.

The included PinchPilot Software enables users to evaluate measurement data, generate reports, and maintain comprehensive testing records.

Key Features

• Designed for measuring and evaluating door and gate closing forces
• Suitable for railway, light rail, tramway, bus, and automatic gate applications
• Includes FM100 Sensor, SEB2 Electronic Box, and PinchPilot Software
• Battery-powered portable operation
• Stores up to 100 measurements
• Easy transfer of data to a PC for analysis and archiving
• Supports detailed evaluation and report generation
• Ideal for manufacturing, commissioning, maintenance, and compliance testing

Choose S.I. Instruments for precision you can trust, compliance you can rely on, and service that delivers confidence.

Precision-engineered for dependable performance, the BIA Class 2 features a robust mechanical design that delivers accurate force measurements without the need for complex electronics. Its durable construction ensures long-term reliability, even in demanding industrial and transportation environments.

Widely used for testing automatic doors across a range of applications, the BIA Class 2 remains a trusted choice for manufacturers, operators, and maintenance personnel requiring consistent and repeatable pinch force measurements.

Key Features

• Mechanical pinch force measuring system
• Designed for automatic door testing
• Accurate and repeatable force measurements
• Precision-engineered mechanical design
• Robust and durable construction
• Reliable operation in harsh industrial environments
• Ideal for safety verification and maintenance testing
• Long service life with minimal maintenance requirements

Choose S.I. Instruments for precision you can trust, compliance you can rely on, and service that delivers confidence.

Accurate Door Force Testing for Safer, More Reliable Rail and Bus Operations

The DriveTest BIA Class 1 Digital is an advanced electronic measurement system designed to test and verify the closing forces of automatic railway and bus doors. Trusted by vehicle manufacturers, maintenance providers, and transport operators, it delivers accurate, repeatable measurements that support passenger safety, regulatory compliance, and fleet reliability.

By combining the BIA Class 1 Sensor, SEB2 Electronic Box, and PinchPilot Software, the system enables technicians to quickly capture, store, analyse, and report door force measurements with confidence.

Why Choose the DriveTest BIA Class 1 Digital?

Improve Passenger Safety

Ensure automatic doors operate within required force limits and identify potential safety issues before they impact passengers.

Reduce Door Failures

Detect performance issues early and improve the reliability of automatic door systems across your fleet.

Minimise Vehicle Downtime

Fast and efficient testing helps maintenance teams complete inspections more quickly and return vehicles to service sooner.

Simplify Compliance and Audits

Generate professional digital records and reports to support maintenance documentation, quality assurance, and regulatory requirements.

Lower Maintenance Costs

Reduce manual record keeping and streamline inspection processes through digital data capture and reporting.

Key Features

• Designed for testing automatic bus and train door closing forces
• High-accuracy Class 1 force measurement
• Portable battery-powered operation for field use
• Stores up to 100 measurements
• Quick data transfer to a PC
• Advanced analysis and reporting with PinchPilot Software
• Suitable for routine maintenance, commissioning, and compliance testing
• Reliable and repeatable measurement results

System Components

BIA Class 1 Sensor

Precision force measurement sensor designed specifically for automatic door testing applications.

SEB2 Electronic Box

Portable battery-powered control and data storage unit capable of recording up to 100 test measurements.

PinchPilot Software

Powerful PC software for analysing results, storing measurement records, and creating professional test reports.

Applications

The DriveTest BIA Class 1 Digital is ideal for:

• Railway operators
• Metro and light rail networks
• Rolling stock manufacturers
• Bus operators
• Maintenance depots
• Vehicle commissioning and testing teams
• Transport safety and compliance programs

Deliver Better Safety, Compliance and Reliability

The DriveTest BIA Class 1 Digital helps transport operators move beyond basic testing by providing accurate measurement, digital reporting, and valuable performance insights that improve passenger safety, operational efficiency, and fleet availability.

Measure with confidence. Maintain compliance. Keep your fleet moving.