Machine Building – Force and Torque Testing Instruments | S. I. Instruments

Torque Overview Brochure

admin — Wed, 05 Mar 2025 10:25:29 +0000

Kistler offers a wide range of high precision torque sensors that open up the way for innovative solutions in industrial measurementand system technology.
The Kistler group is one of the world’s leading manufacturers of sensors, providing measurement instrumentation for process monitoringand quality assurance,test bench and drive technology.

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KiTorq System

admin — Wed, 05 Mar 2025 08:28:32 +0000

The KiTorq® System is a modular torque‑measuring flange solution designed for accurate and reliable torque acquisition in rotating applications. The system consists of two primary components: the Type 455x KiTorq Rotor, which performs the torque measurement on the rotating shaft, and the Type 454x KiTorq Stator, which provides signal conditioning and torque evaluation.

System architecture is based on a standardized interface concept. KiTorq rotors and stators with identical speed options are fully compatible and interchangeable, allowing any rotor to be combined with any stator of the same speed class. This flexibility simplifies system design, supports efficient spare‑parts management, and enables scalable configurations without affecting measurement integrity.

The KiTorq System delivers dependable torque measurement while supporting flexible integration into a wide range of test bench and industrial drive applications.

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Servo Press Joining System – NCFT

admin — Tue, 04 Mar 2025 17:30:06 +0000

The NC joining module NCFT Type 2157B is an electromechanical servo press designed for assembly and joining processes that are monitored by force–displacement measurement. It features an integrated piezoelectric force sensor with two predefined measuring ranges from 0.05 to 1.5 kN, enabling precise and reliable force acquisition during low‑force joining operations.

For accurate positioning and repeatable motion control, an absolute encoder is integrated directly into the drive motor. This ensures high positional accuracy throughout the joining process and supports consistent quality monitoring.

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Servo Press Joining System – NCFN

admin — Tue, 04 Mar 2025 17:23:57 +0000

The NC joining module NCFN Type 2153A is an electromechanical servo press designed for assembly and joining processes monitored by force–displacement measurement. It is equipped with an integrated strain gauge force sensor and is available for nominal force ranges from 5 to 300 kN, enabling accurate monitoring of medium‑ to high‑force joining applications.

For precise positioning and high repeatability, an absolute encoder is integrated directly into the drive motor. The drive system uses an electrically commutated AC servo motor, which is controlled by a servo amplifier. This servo amplifier ensures a constant joining speed independent of load, supporting stable and reproducible process conditions throughout the joining cycle.

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Servo Press Joining System – NCFB

admin — Tue, 04 Mar 2025 17:17:45 +0000

The joining module Type 2160A… (in two size available) with integral piezoelectric force sensor and measuring ranges of 5 … 50 kN is for force-displacement assembly and joining processes.
This extremely economically priced NC joining module NCFB allows the user to implement standard joining processes cost-effectively using electromechanical joining modules.

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Servo Press Joining System – NCFS

admin — Tue, 04 Mar 2025 17:13:06 +0000

For Joining operations of up to 25 kN, where space is limited, the Kistler NCF-S is the ideal Servo Press System. Its unique V-shaped design with drive motor on the side allows a pitch between Servo Press station as little as 70 mm. Fitted with dual range Piezo Force sensors the Kistler NCF-S is particularly suitable for valve seat and valve guide assembly in engines. The Kistler NCF-S has a repeatability of 10 micron, an overload capacity of 10 times its nominal capacity and is installed in a robust steel housing.

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Servo Press Joining System – NCFH

admin — Tue, 04 Mar 2025 17:08:58 +0000

For Joining operations of up to 60 kN, fitted with integrated Piezo Force sensor the Kistler NCF-H is the ideal Servo Press System. The unique design of the hollow shaft motor offers a very compact design yet still with a press stroke of 200 mm for size I and 400 mm for size II. The Kistler NCF-H can be wall mounted or flange mounted, in any direction (at any angle, horizontal, vertical or up-side down) and is capable of bidirectional joining operations with monitoring in both directions, push and pull. Dual measuring range for force means that the same press can be used for low force applications as well as high force applications in the same production station, switchable by PLC, with high accuracy.

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Servo Press Overview Brochure

admin — Tue, 04 Mar 2025 13:21:09 +0000

For joining and press-fit applications, electromechanical NC joining systems are increasingly replacing traditional hydraulic, pneumohydraulic, and pneumatic joining modules and actuators. This shift is driven primarily by production-related advantages, which make electromechanically systems the obvious choice for system designers.

Key features include:

Environmentally friendly
Compact design
Easy to install
Low maintenance operation
Improved energy balance

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maXYmos NC

admin — Tue, 04 Mar 2025 13:09:07 +0000

The uniform operating philosophy of the maXYmos product range provides users with an intuitive and user-friendly system, thereby facilitating straightforward and rapid commissioning of electromechanical Numeric Control (NC) joining systems.

As a further development within the maXYmos product range, the maXYmos NC extends this functionality by enabling NC joining systems not only to be monitored but also to be actively controlled.

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maXYmos TL

admin — Tue, 04 Mar 2025 12:55:20 +0000

The maXYmos TL (Top Level) captures, analyzes and evaluates XY curves of two measured variables that must conform to a precisely defined relationship to each other.

The resulting measurement curves enable reliable assessment of the quality of an individual stages of production, assemblies, or the finished product as a whole.

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maXYmos BL

admin — Tue, 04 Mar 2025 12:45:34 +0000

The maXYmos Basic Level (BL) monitors and evaluates XY curves of two measurement variables that have to stand in a certain relation to each other.

In the case of press fitting, for example, the typical measurement curves are recorded using force and displacement sensors, or torque and rotational angle sensors for swiveling or rotation.

The maXYmo BL can be used to record, monitor and display the interrelation of basically any measurands that can be measured with piezoelectric, strain-gauge and potentiometric sensors.

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