Load Cells – Force and Torque Testing Instruments | S. I. Instruments https://www.si-instruments.com.au Suppliers of force gauges, torque gauges, tension & compression testers, test stands, tensile testers, cap torque testers, torque transducers. Fri, 21 Aug 2026 02:51:29 +0000 en-AU hourly 1 https://wordpress.org/?v=7.1 https://www.si-instruments.com.au/wp-content/uploads/2025/02/favicon.png Load Cells – Force and Torque Testing Instruments | S. I. Instruments https://www.si-instruments.com.au 32 32 EasyPlot Graphing Software https://www.si-instruments.com.au/products/easyplot-graphing-software/ Mon, 03 Mar 2025 12:12:02 +0000 https://stage.makeitlive.info/si-Instruments/?post_type=products&p=848 EasyPlot Software Model: EasyPlot Supplier: S.I. Instruments EasyPlot Software is a simple yet powerful data acquisition and analysis package designed for logging, plotting, […]

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EasyPlot Software

Model: EasyPlot
Supplier: S.I. Instruments

EasyPlot Software is a simple yet powerful data acquisition and analysis package designed for logging, plotting, and evaluating force and torque measurement data. Compatible with a wide range of force and torque gauges, EasyPlot provides a cost-effective solution for capturing test data, generating graphs, and performing detailed analysis.

The software automatically records test results and performs calculations for individual samples, while also enabling comparison across multiple tests. Its intuitive interface allows users to quickly visualise data, identify trends, and generate meaningful reports for quality control, research, and product development applications.

With built-in statistical tools and spreadsheet export capabilities, EasyPlot simplifies the management and analysis of force and torque testing data.

Typical Applications

  • Force and torque testing data acquisition
  • Quality control and production testing
  • Materials testing and product validation
  • Packaging and closure testing
  • Tensile and compression testing
  • Research and development projects
  • Comparative analysis of test samples
  • Laboratory reporting and documentation

Analysis Features

  • Area under the curve
  • Average load
  • Load at a specified time
  • Peak load
  • Slope calculation
  • Trough detection

Statistical Functions

  • Average values
  • Standard deviation
  • High and low sample comparison
  • Easy export to spreadsheet applications

Key Features

  • Simple and user-friendly operation
  • Data logging and graphing capabilities
  • Force and torque data analysis
  • Automatic calculation of test parameters
  • Comparative sample analysis
  • Statistical reporting tools
  • Spreadsheet export functionality
  • Cost-effective solution for test data acquisition and reporting

Benefits of EasyPlot Software

  • Eliminates manual data recording
  • Reduces calculation errors
  • Provides clear graphical representation of test results
  • Simplifies trend analysis and product comparison
  • Generates professional reports for quality documentation
  • Improves traceability and record keeping
  • Supports data-driven decision making

Example EasyPlot Data Reports

EasyPlot can generate a variety of reports depending on the test type and analysis requirements. Below are examples of the types of reports commonly produced.

1. Force vs Time Report

Application: Compression testing, push-button testing, spring testing

Time (s) Force (N)
0.0 0.0
0.5 12.5
1.0 25.8
1.5 38.2
2.0 40.1

Automatically Calculated:

  • Peak Force: 40.1 N
  • Average Force: 29.2 N
  • Time to Peak: 2.0 s

Graph Output: A force-versus-time curve showing how force changes throughout the test cycle.

2. Force vs Distance Report

Application: Tensile testing, packaging tests, peel tests

Distance (mm) Force (N)
0.0 0
5.0 15
10.0 31
15.0 45
20.0 52

Automatically Calculated:

  • Peak Load: 52 N
  • Extension at Peak Load: 20 mm
  • Area Under Curve (Work/Energy)

Graph Output: A force-versus-distance graph illustrating material behaviour during testing.

3. Closure Torque Report

Application: Bottle cap and closure testing

Sample Opening Torque (N·m)
1 1.25
2 1.18
3 1.22
4 1.21
5 1.27

Statistical Summary

  • Average: 1.23 N·m
  • Maximum: 1.27 N·m
  • Minimum: 1.18 N·m
  • Standard Deviation: 0.03 N·m

Graph Output: Bar chart or trend graph comparing closure torque between samples.

4. Batch Comparison Report

Application: Quality control and production monitoring

Batch Average Force (N) Standard Deviation
Batch A 125.4 2.1
Batch B 122.8 3.5
Batch C 127.1 1.8

Automatically Generated Analysis

  • Highest-performing batch
  • Lowest-performing batch
  • Batch-to-batch variation
  • Process consistency trends

5. Pass/Fail Report

Application: Production testing

Specification Limits

  • Minimum Force: 100 N
  • Maximum Force: 120 N
Sample Result (N) Status
1 105 PASS
2 118 PASS
3 98 FAIL
4 111 PASS

Summary

  • Total Tests: 4
  • Pass: 3
  • Fail: 1
  • Yield: 75%

6. Statistical Summary Report

EasyPlot can automatically calculate and display:

  • Average
  • Maximum
  • Minimum
  • Standard Deviation
  • Coefficient of Variation
  • Peak Values
  • Area Under Curve
  • Slope Analysis

These reports can be exported directly to Microsoft Excel for further analysis and inclusion in quality documentation.

Industries Using EasyPlot Reports

  • Packaging & Closure Testing
  • Medical Device Testing
  • Beverage Industry Testing
  • Materials Testing
  • Automotive Components
  • Electronics Manufacturing
  • Research & Development
  • Quality Control Laboratories

Choose S.I. Instruments for precision you can trust, compliance you can rely on, and service that delivers confidence.

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]]> S-Beam ‘Smart’ Transducer https://www.si-instruments.com.au/products/s-beam-smart-transducer/ Tue, 04 Mar 2025 13:59:20 +0000 https://stage.makeitlive.info/si-Instruments/?post_type=products&p=1036 Mecmesin S-Beam Load Cell Economical and Versatile Force Measurement from 1 N to 25 kN Model: S-Beam Load Cell Supplier: […]

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Mecmesin S-Beam Load Cell

Economical and Versatile Force Measurement from 1 N to 25 kN

Model: S-Beam Load Cell
Supplier: Mecmesin

The Mecmesin S-Beam Load Cell is a reliable and cost-effective force measurement solution designed for both tension and compression testing. Suitable for manufacturing, quality control, product validation, and R&D applications, the S-Beam provides the flexibility to measure forces from delicate low-force tests through to demanding industrial applications.

With force ranges from 1 N to 25 kN, and selected configurations available up to 100 kN, the S-Beam is one of Mecmesin’s most versatile force sensors.

The load cell connects directly to a Mecmesin AFTI (Advanced Force & Torque Indicator) or Mecmesin AFG (Advanced Force Gauge). Automatic sensor recognition eliminates manual setup and calibration, allowing users to begin testing immediately.

Key Features

Cost-Effective Force Measurement

Provides an economical solution for a wide variety of force measurement and testing applications.

Tension and Compression Testing

Accurately measures both push and pull forces using a single sensor.

Broad Measurement Range

Available in capacities ranging from 1 N to 25 kN, with specialist high-capacity variants available up to 100 kN.

Automatic Sensor Recognition

When connected to a Mecmesin AFTI or AFG, the load cell is recognised automatically without requiring additional configuration.

Flexible Fixture Mounting

Threaded mounting holes allow custom fixtures and accessories to be attached quickly and securely.

Plug-and-Play Operation

Simplifies implementation in production, laboratory, and quality environments.

Technical Specifications

Specification Mecmesin S-Beam Load Cell
Model S-Beam
Supplier Mecmesin
Measurement Type Force Measurement
Force Direction Tension and Compression
Standard Capacity Range 100 N to 25 kN
Junior / Miniature Models 1 N to 500 N
High-Capacity Variants Up to 100 kN
Mounting Threaded Fixture Mounting Holes
Compatible Indicators Mecmesin AFTI, Mecmesin AFG
Sensor Recognition Automatic
Calibration Requirement None when connected to AFTI or AFG
Applications Force Testing, Product Validation, Quality Control

Available Force Ranges

Junior / Miniature Models

Designed for precision low-force applications.

  • 1 N
  • 2 N
  • 5 N
  • 10 N
  • 20 N
  • 50 N
  • Up to 500 N

Standard S-Beam Models

Suitable for most industrial testing applications.

  • 100 N
  • 250 N
  • 500 N
  • 1 kN
  • 2.5 kN
  • 5 kN
  • 10 kN
  • 25 kN

High-Capacity Variants

Available for demanding industrial applications.

  • Up to 100 kN*

*Dependent on model and configuration.

Benefits for Quality Engineers

Faster Setup

Automatic sensor recognition reduces setup time and simplifies deployment.

Consistent Measurement Accuracy

Provides repeatable and reliable force measurement results across multiple testing applications.

Flexible Testing Capability

A single platform can support a wide range of test requirements by selecting the appropriate load cell capacity.

Reduced Operator Error

Plug-and-play operation eliminates manual calibration and configuration mistakes.

Improved Product Quality

Supports process validation, quality inspection, and product verification activities.

Easy Integration

Compatible with Mecmesin indicators, gauges, test stands, and custom fixturing.

Industries Using S-Beam Load Cells

The Mecmesin S-Beam is widely used across multiple industries where accurate force measurement is essential.

Industry Typical Applications
Manufacturing & Quality Control Product testing, assembly verification, process validation
Autom* Component testing, pedal force testing, assembly verification
Aerospace Structural testing, actuator testing, component validation
Medical Devices Syringe testing, catheter testing, device actuation force measurement
Electronics Connector insertion testing, switch testing, button force measurement
Packaging Seal strength testing, opening force testing, packaging validation
Consumer Products Durability testing, usability testing, compliance testing
Research & Development Product development, material analysis, prototype validation
Universities & Laboratories Engineering research and educational testing
Industrial Automation Machine validation, process force monitoring
Materials* Tensile, compression and break testing
Food & Beverage Packaging force and closure testing

Typical Applications

Manufacturing Quality Control

  • Product verification
  • Process validation
  • Assembly force testing
  • Incoming goods inspection

Automotive Testing

  • Switch actuation testing
  • Component validation
  • Assembly verification
  • Material testing

Medical Device Testing

  • Device usability testing
  • Product validation
  • Precision force measurement

Electronics Testing

  • Push-button force testing
  • Connector insertion testing
  • Component verification

Research & Development

  • Prototype evaluation
  • Material characterisation
  • Comparative product testing

Mecmesin Force Sensor Comparison

How Does the S-Beam Compare?

The S-Beam is designed as a highly versatile, general-purpose force measurement sensor. Other Mecmesin force sensors are optimized for specific testing requirements.

Feature S-Beam Load Cell Smart Load Cell (SLC) Junior Load Cell Extended Load Cell (ELC)
Primary Use General-purpose force measurement Flexible laboratory and production testing Low-force precision measurement Heavy-duty industrial testing
Force Direction Tension & Compression Tension & Compression Tension & Compression Tension & Compression
Typical* 1 N to 25 kN Multiple capacities available Low-force applications Medium to high-force applications
Fixture Mounting Threaded mounting holes Multiple fixture options Compact fixture mounting Heavy-duty fixture mounting
Portability Moderate High High Moderate
AFTI/AFG Compatibility Direct plug-and-play Direct plug-and-play Direct plug-and-play Direct plug-and-play
Best For Production, QA, R&D Multi-purpose testing environments Delicate and small-component testing High-capacity industrial testing
Cost Level Economical Medium Economical Premium

Which Mecmesin Load Cell Is Right for You?

Choose the S-Beam When You Need:

✅ General-purpose force measurement
✅ Both tension and compression testing
✅ A wide force measurement range
✅ Flexible fixture mounting
✅ Excellent value for money
✅ Quality control and production testing

Typical S-Beam Applications

  • Assembly force verification
  • Press-fit testing
  • Pull-off testing
  • Product testing
  • Material testing
  • Durability testing

Choose a Junior Load Cell When You Need:

✅ Very low-force measurements
✅ Testing delicate products
✅ High sensitivity for small components

Typical Applications

  • Switch actuation testing
  • Connector insertion testing
  • Medical device testing
  • Small spring testing

Choose a Smart Load Cell (SLC) When You Need:

✅ Maximum testing flexibility
✅ Frequent test changes
✅ Multi-user laboratory environments
✅ Product development and R&D

Choose an Extended Load Cell (ELC) When You Need:

✅ Higher force capacities
✅ Large assemblies and fixtures
✅ Heavy-duty industrial testing

Typical Applications

  • Automotive components
  • Industrial machinery
  • Packaging equipment
  • Construction materials

Why Choose the Mecmesin S-Beam?

The Mecmesin S-Beam Load Cell delivers an ideal balance of cost, versatility, ease of use, and measurement range. It remains one of the most popular force sensors for manufacturing, quality assurance, laboratory testing, and product development applications.

Key Advantages

  • Economical force measurement solution
  • Measures both tension and compression
  • Capacities from 1 N to 25 kN
  • High-capacity options up to 100 kN
  • Automatic sensor recognition
  • No manual calibration required
  • Compatible with Mecmesin AFTI and AFG instruments
  • Flexible fixture mounting options
  • Suitable for laboratory and production environments
  • Reliable and repeatable measurement performance

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]]> Pinch Sunroof & Window Force Tester https://www.si-instruments.com.au/products/pinch-sunroof-window-force-tester/ Tue, 04 Mar 2025 14:20:58 +0000 https://stage.makeitlive.info/si-Instruments/?post_type=products&p=1050 Drive Test FM200 Closing Force Measurement System Accurate Pinch Force Testing for Automotive Safety Systems Model: FM200 Supplier: Drive Test […]

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Accurate Pinch Force Testing for Automotive Safety Systems

Model: FM200
Supplier: Drive Test

The Drive Test FM200 is a specialised electronic measurement system designed to accurately measure and evaluate closing forces and anti-pinch performance in automotive powered systems such as windows, sunroofs, doors, tailgates, liftgates, and sliding doors.

Widely used throughout the automotive industry, the FM200 enables manufacturers, suppliers, and testing laboratories to verify safety performance, validate anti-trap protection systems, and demonstrate compliance with automotive safety requirements.

The system combines a precision force sensor, portable electronics, and powerful analysis software to provide reliable, repeatable, and fully documented test results.

Key Features

Designed for Automotive Safety Testing

Measure closing and pinch forces in:

  • Power windows
  • Sunroofs
  • Sliding doors
  • Tailgates
  • Liftgates
  • Automatic vehicle doors
  • Powered gate systems

Multiple Sensor Configurations

The FM200 sensor is available with various deflection rates ranging from:

  • 10 N/mm
  • 20 N/mm
  • 50 N/mm
  • Up to 100 N/mm

allowing the system to be configured for specific testing requirements and industry standards.

Suitable for Narrow Gaps

Capable of measuring in gap widths as small as:

4 mm

making it suitable for modern vehicle designs where limited access is common.

Portable Battery-Powered Operation

The SEB2 Electronic Box operates independently using battery power, allowing testing to be performed directly on vehicles without external power sources.

Internal Data Storage

The SEB2 Electronic Box can store:

Up to 100 measurements

before data is transferred for analysis and reporting.

Comprehensive Analysis Software

The included PinchPilot software enables:

  • Test evaluation
  • Data analysis
  • Result comparison
  • Report generation
  • Data storage and archiving
  • Compliance documentation

System Components

The FM200 system consists of three core components:

Component Function
FM200 Sensor Measures closing and pinch forces
SEB2 Electronic Box Records and stores measurement data
PinchPilot Software Analyses results and generates reports

Together, these components provide a complete solution for automotive closing-force testing and safety verification.

Technical Specifications

Specification Drive Test FM200
Model FM200
Supplier Drive Test
Application Closing Force & Pinch Force Measurement
Industry Focus Automotive
Measured Systems Windows, Sunroofs, Doors, Liftgates, Gates
Sensor Deflection Rates 10 N/mm to 100 N/mm
Minimum Gap Width 4 mm
Data Storage Capacity Up to 100 Measurements
Electronic Box SEB2 Battery Powered Unit
Software PinchPilot
Reporting Capability Yes
Data Analysis Yes

Key Benefits for Quality Engineers

Automotive Safety Compliance

Accurately measures closing and pinch forces to help verify compliance with automotive safety requirements, customer specifications, and validation programs.

Improved Passenger Safety

Validates anti-pinch and obstruction detection systems to ensure automatic closing mechanisms operate safely and respond correctly when resistance is encountered.

Accurate and Repeatable Testing

Specialised sensors and electronics provide highly consistent force measurements, helping reduce variability and improve confidence in results.

Portable Testing Anywhere

Battery-powered operation allows testing directly on vehicles in:

  • Production facilities
  • Testing laboratories
  • Vehicle proving grounds
  • Development workshops
  • Field environments

Flexible Testing Capability

Different sensor deflection rates and narrow-gap measurement capabilities allow testing across a wide range of vehicle platforms and applications.

Efficient Data Collection

Store up to 100 measurements in the SEB2 Electronic Box before downloading for analysis and reporting.

Advanced Reporting and Analysis

PinchPilot software delivers:

  • Automated reporting
  • Measurement evaluation
  • Data trending
  • Test documentation
  • Long-term result storage

Enhanced Traceability

Maintain detailed test records to support:

  • Quality audits
  • Product validation
  • Engineering verification
  • Supplier approvals
  • Regulatory compliance

Faster Root Cause Analysis

Historical test data helps engineers identify trends, investigate failures, and optimise system performance.

Reduced Warranty and Recall Risk

Verifying safety-critical closing systems during development and production helps reduce defects, warranty claims, and potential safety concerns.

Typical Applications

Automotive OEMs

Applications

  • Power window validation
  • Sunroof safety testing
  • Liftgate force verification
  • Sliding door testing
  • Vehicle development programs

Benefits

  • Improved occupant safety
  • Compliance verification
  • Reduced development risk

Automotive Suppliers

Applications

  • Window regulator testing
  • Door module verification
  • Actuator performance testing
  • Supplier qualification testing

Benefits

  • Faster product validation
  • Improved product quality
  • Enhanced customer confidence

Automotive Test Laboratories

Applications

  • Independent compliance testing
  • Product benchmarking
  • Certification testing
  • Performance verification

Benefits

  • Consistent measurement procedures
  • Reliable documentation
  • Professional reporting

Research & Development

Applications

  • Prototype validation
  • New system development
  • Benchmark testing
  • Design optimisation

Benefits

  • Faster product improvements
  • Objective performance evaluation
  • Improved system reliability

Why Pinch Force Testing Matters

Modern powered vehicle systems must balance operational performance with passenger safety.

The FM200 helps manufacturers:

✅ Measure closing forces accurately
✅ Validate anti-pinch functionality
✅ Improve occupant safety
✅ Verify compliance requirements
✅ Support vehicle certification programs
✅ Document test results and performance data
✅ Improve product quality and reliability

Why Choose the Drive Test FM200?

The Drive Test FM200 is a complete and proven solution for automotive pinch force and closing force measurement. Combining a precision sensor, portable electronics, and powerful reporting software, it provides the accuracy, repeatability, and traceability required for modern automotive safety testing.

Key Advantages

✅ Designed specifically for automotive pinch-force applications
✅ Measures windows, doors, sunroofs, liftgates, and powered closures
✅ Sensor options from 10 N/mm to 100 N/mm
✅ Measures gap widths down to 4 mm
✅ Stores up to 100 measurements
✅ Portable battery-powered operation
✅ Advanced PinchPilot reporting and analysis software
✅ Supports quality assurance, compliance, and validation programs
✅ Helps improve vehicle safety and reliability

Why Choose S.I. Instruments?

S.I. Instruments provides specialist testing and measurement solutions backed by technical expertise, calibration services, and application support.

We support customers throughout Australia, New Zealand, and Papua New Guinea, helping manufacturers and testing facilities implement reliable measurement systems that improve quality, compliance, and safety.

Our Services

  • Product selection and application support
  • Installation and commissioning
  • Calibration services
  • Preventive maintenance
  • Technical support and troubleshooting
  • Operator training

Regional Coverage

Region Support Available
Australia ✅ Sales, Service & Calibration
New Zealand ✅ Sales, Service & Calibration
Papua New Guinea ✅ Sales, Service & Calibration

Choose S.I. Instruments for precision you can trust, compliance you can rely on, and service that delivers confidence.

Request a Quote

Looking for a reliable solution for automotive pinch-force and closing-force measurement?

Contact S.I. Instruments today to discuss the Drive Test FM200 and find the best configuration for your testing requirements.

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]]> TehloTest 4000 Head Load Tester https://www.si-instruments.com.au/products/tehlotest-4000-head-load-tester/ Tue, 04 Mar 2025 14:15:29 +0000 https://stage.makeitlive.info/si-Instruments/?post_type=products&p=1046 SI Instruments has continued its innovation in the Wine Industry with the all new TehloTest 4000 – the all-in-one edition […]

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]]> SI Instruments has continued its innovation in the Wine Industry with the all new TehloTest 4000 – the all-in-one edition of the long proven Head Load Tester used in wineries throughout Australia. Measuring the head load of capping machinery is now even easier! The TehloTest 4000 can be sent around the carousel, ideal for use in the production line.

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