Drive Test FM200 Closing Force Measurement System
Accurate Pinch Force Testing for Automotive Safety Systems
Model: FM200
Supplier: Drive Test
The Drive Test FM200 is a specialised electronic measurement system designed to accurately measure and evaluate closing forces and anti-pinch performance in automotive powered systems such as windows, sunroofs, doors, tailgates, liftgates, and sliding doors.
Widely used throughout the automotive industry, the FM200 enables manufacturers, suppliers, and testing laboratories to verify safety performance, validate anti-trap protection systems, and demonstrate compliance with automotive safety requirements.
The system combines a precision force sensor, portable electronics, and powerful analysis software to provide reliable, repeatable, and fully documented test results.
Key Features
Designed for Automotive Safety Testing
Measure closing and pinch forces in:
- Power windows
- Sunroofs
- Sliding doors
- Tailgates
- Liftgates
- Automatic vehicle doors
- Powered gate systems
Multiple Sensor Configurations
The FM200 sensor is available with various deflection rates ranging from:
- 10 N/mm
- 20 N/mm
- 50 N/mm
- Up to 100 N/mm
allowing the system to be configured for specific testing requirements and industry standards.
Suitable for Narrow Gaps
Capable of measuring in gap widths as small as:
4 mm
making it suitable for modern vehicle designs where limited access is common.
Portable Battery-Powered Operation
The SEB2 Electronic Box operates independently using battery power, allowing testing to be performed directly on vehicles without external power sources.
Internal Data Storage
The SEB2 Electronic Box can store:
Up to 100 measurements
before data is transferred for analysis and reporting.
Comprehensive Analysis Software
The included PinchPilot software enables:
- Test evaluation
- Data analysis
- Result comparison
- Report generation
- Data storage and archiving
- Compliance documentation
System Components
The FM200 system consists of three core components:
| Component | Function |
|---|---|
| FM200 Sensor | Measures closing and pinch forces |
| SEB2 Electronic Box | Records and stores measurement data |
| PinchPilot Software | Analyses results and generates reports |
Together, these components provide a complete solution for automotive closing-force testing and safety verification.
Technical Specifications
| Specification | Drive Test FM200 |
|---|---|
| Model | FM200 |
| Supplier | Drive Test |
| Application | Closing Force & Pinch Force Measurement |
| Industry Focus | Automotive |
| Measured Systems | Windows, Sunroofs, Doors, Liftgates, Gates |
| Sensor Deflection Rates | 10 N/mm to 100 N/mm |
| Minimum Gap Width | 4 mm |
| Data Storage Capacity | Up to 100 Measurements |
| Electronic Box | SEB2 Battery Powered Unit |
| Software | PinchPilot |
| Reporting Capability | Yes |
| Data Analysis | Yes |
Key Benefits for Quality Engineers
Automotive Safety Compliance
Accurately measures closing and pinch forces to help verify compliance with automotive safety requirements, customer specifications, and validation programs.
Improved Passenger Safety
Validates anti-pinch and obstruction detection systems to ensure automatic closing mechanisms operate safely and respond correctly when resistance is encountered.
Accurate and Repeatable Testing
Specialised sensors and electronics provide highly consistent force measurements, helping reduce variability and improve confidence in results.
Portable Testing Anywhere
Battery-powered operation allows testing directly on vehicles in:
- Production facilities
- Testing laboratories
- Vehicle proving grounds
- Development workshops
- Field environments
Flexible Testing Capability
Different sensor deflection rates and narrow-gap measurement capabilities allow testing across a wide range of vehicle platforms and applications.
Efficient Data Collection
Store up to 100 measurements in the SEB2 Electronic Box before downloading for analysis and reporting.
Advanced Reporting and Analysis
PinchPilot software delivers:
- Automated reporting
- Measurement evaluation
- Data trending
- Test documentation
- Long-term result storage
Enhanced Traceability
Maintain detailed test records to support:
- Quality audits
- Product validation
- Engineering verification
- Supplier approvals
- Regulatory compliance
Faster Root Cause Analysis
Historical test data helps engineers identify trends, investigate failures, and optimise system performance.
Reduced Warranty and Recall Risk
Verifying safety-critical closing systems during development and production helps reduce defects, warranty claims, and potential safety concerns.
Typical Applications
Automotive OEMs
Applications
- Power window validation
- Sunroof safety testing
- Liftgate force verification
- Sliding door testing
- Vehicle development programs
Benefits
- Improved occupant safety
- Compliance verification
- Reduced development risk
Automotive Suppliers
Applications
- Window regulator testing
- Door module verification
- Actuator performance testing
- Supplier qualification testing
Benefits
- Faster product validation
- Improved product quality
- Enhanced customer confidence
Automotive Test Laboratories
Applications
- Independent compliance testing
- Product benchmarking
- Certification testing
- Performance verification
Benefits
- Consistent measurement procedures
- Reliable documentation
- Professional reporting
Research & Development
Applications
- Prototype validation
- New system development
- Benchmark testing
- Design optimisation
Benefits
- Faster product improvements
- Objective performance evaluation
- Improved system reliability
Why Pinch Force Testing Matters
Modern powered vehicle systems must balance operational performance with passenger safety.
The FM200 helps manufacturers:
✅ Measure closing forces accurately
✅ Validate anti-pinch functionality
✅ Improve occupant safety
✅ Verify compliance requirements
✅ Support vehicle certification programs
✅ Document test results and performance data
✅ Improve product quality and reliability
Why Choose the Drive Test FM200?
The Drive Test FM200 is a complete and proven solution for automotive pinch force and closing force measurement. Combining a precision sensor, portable electronics, and powerful reporting software, it provides the accuracy, repeatability, and traceability required for modern automotive safety testing.
Key Advantages
✅ Designed specifically for automotive pinch-force applications
✅ Measures windows, doors, sunroofs, liftgates, and powered closures
✅ Sensor options from 10 N/mm to 100 N/mm
✅ Measures gap widths down to 4 mm
✅ Stores up to 100 measurements
✅ Portable battery-powered operation
✅ Advanced PinchPilot reporting and analysis software
✅ Supports quality assurance, compliance, and validation programs
✅ Helps improve vehicle safety and reliability
Why Choose S.I. Instruments?
S.I. Instruments provides specialist testing and measurement solutions backed by technical expertise, calibration services, and application support.
We support customers throughout Australia, New Zealand, and Papua New Guinea, helping manufacturers and testing facilities implement reliable measurement systems that improve quality, compliance, and safety.
Our Services
- Product selection and application support
- Installation and commissioning
- Calibration services
- Preventive maintenance
- Technical support and troubleshooting
- Operator training
Regional Coverage
| Region | Support Available |
|---|---|
| Australia | ✅ Sales, Service & Calibration |
| New Zealand | ✅ Sales, Service & Calibration |
| Papua New Guinea | ✅ Sales, Service & Calibration |
Choose S.I. Instruments for precision you can trust, compliance you can rely on, and service that delivers confidence.
Request a Quote
Looking for a reliable solution for automotive pinch-force and closing-force measurement?
Contact S.I. Instruments today to discuss the Drive Test FM200 and find the best configuration for your testing requirements.
